Difference between revisions of "Philips HPI Plus"

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Standard Metal Hallide Lamp for outdoor lighting with 250W and 400W (E40 base)
Standard Metal Hallide Lamp for indoor and outdoor lighting with 250W and 400W (E40 base), coated bulb


== Features ==
== Features ==
*Clear (tubular bulb for T lamp designation) or diffuse internal ovoid coated bulb
*Diffuse internal elliptical coated bulb
*Internal high pressure quartz discharge tube
*Internal high pressure quartz discharge tube
*E40 base  
*E40 base
*Requires matching ballast and ignitors except on "S" designated 250W and 400W lamps
*Color rendering index Ra of 69
*Color rendering index Ra of 69
*Typical lifetime of 20.000 hours
*Typical lifetime of 20.000 hours
*Luminous efficacy of 72 to 85 lumens/watt (highest on HPI-T lamps)
*Luminous efficacy of 72 to 82 lumens/watt
*Cool white or daylight colour designation (4500 or 6700 K colour temperature)
*Cool white or daylight colour designation (4500 or 6700 K colour temperature)
*Horizontal operating position (risk of early failure when operating in other positions)
*Vertical or horizontal operating position


== Lamp control gear ==
== Lamp control gear ==
*Requires external gear and appropriate wiring:
*Requires external gear (similar to mercury vapour lamps) and appropriate wiring:
** Philips BHL or compatible reactive inductive ballast rated as the lamp, same as mercury lamp
** Philips BHL or compatible reactive inductive ballast with matching power rating
** Philips SI or compatible parallel ignitor for 5000 Volt pulses (except "S" designated lamps)
** Philips SI or compatible parallel ignitor for 5000 Volt pulses (except "S" designated lamps)
** May require power factor correction capacitor for balancing line load
** May require power factor correction capacitor for balancing line load
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[[Image:Philips HPL-N 250W.jpg|Philips SON 250W]]
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[[Image:Philips HPL-N 250W.jpg|Philips HPI Plus 250W]]
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== Best retro purpose ==
== Best retro purpose ==
Sodium vapour lamps are still widely used on street lighting as well as industrial, commercial and residential outdoor security applications. Most of these uses cases are already slowly transitioning to LED lamps that offer much better performance with lower energy consumption and easy servicing. There are still some specific uses that are specific to this technology such as greenhouse lighting but special LEDs are also  replacing them. Light appearance is golden yellow a bias towards greens and reds with very low ultraviolet emission.  
Metal Hallide lamps are still widely used on commercial, industrial and architectural lighting but in these applications LED lamps are quickly replacing them due to much better performance, lower energy consumption and easy servicing. Light appearance is coll white or daylight, depending on lamp model, with good colour reproduction and low ultraviolet emission. The lamp can be used indoors as well as outdoors, when intense lighting is required as most surrounding look quite pleasing being light with new lamps.


Exterior lighting is a good application but most gardens and outside areas look rather dull. The lamp themselves do release some heat meaning that closed fixtures are not well suited if not specifically built for this purpose. A good high pressure sodium vapour fixture is flexible, being possible to repurpose it for mercury vapour or metal hallide lamps with some minimal rewiring and gear change, being a very popular and cheap option as sodium vapour fixtures have been manufactured in millions until recently and large stocks are still available worldwide. Modern lamp gears are more versatile as older ones, being able to operate all sodium vapour lamps of the specified wattage. Note that typical sodium lamp ballasts have three connections using the semi-parallel ignition scheme rather than the parallel ones as on metal hallide lamps.
Exterior lighting is a good application as most gardens and outside areas are well showcased. The lamp themselves do release some heat meaning that closed fixtures are not well suited if not specifically built for this purpose. Care should be taken when using these metal-hallide lamps as they are sensitive to the operating position especially when inside enclosed fixtures. Improper heating of lamp can destroy it prematurely and present a safety hazard so special precaution should be exercised. While lamp warm up time is low, with the lamp achieving high output quite quickly, they are slow to restart, 10 minutes pauses not being uncommon.


While products that have an internal ignitor are easier to operate, they are quite rare and are unavailable for higher wattage lamps. Also, they may be less reliable than standard lamps that do not include internal ignitors since the ones being supplied are built to a lower quality standard and made to a set cost and space constraint.
While both high pressure mercury vapour and high pressure sodium gear and fixtures can be used, the lamp works closer to designed parameters when used with inductive ballasts for mercury vapour lamps and a suitable ignitor added on the circuit as required. Compact, boxy symmetric and asymmetric fixtures were popularly. Clear lamps are well suited to high efficiency reflector fixtures while coated lamps work better in open luminaries or classic mercury vapour fixtures.
 
With adequate care and good ventilation, HPI metal hallides can be used vertically, in a freestanding position as mercury vapour lamps but lifetime will be reduced. HPI-T lamps are much more sensitive to operating position. Lamps age differently and this means that a series of lamps may exhibit different colour intensity and light intensity depending on wear and group replacement should be considered to maintain uniformity. Just as well, lamps should be replaced as soon as light and colour uniformity is affected, as old lamps present a higher risk of catastrophic failure.
 
While products that have an internal ignitor are easier to operate, they are quite rare. Also, these lamps may be less reliable than standard ones that do not include internal ignitors since the ones being supplied are built to a lower quality standard and made to a set cost and space constraint.


== Understanding manufacturer data ==  
== Understanding manufacturer data ==  
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! Designation !! Base !! Lamp wattage !! Luminous flux !! Colour appearance !! Colour Temperature !! Colour Rendering Index (Ra8) !! Life (to 50% failures)  
! Designation !! Base !! Lamp wattage !! Luminous flux !! Colour appearance !! Colour Temperature !! Colour Rendering Index (Ra8) !! Life (to 50% failures)
|-
| SON 50W/220 E27 CRP || E27 || 50 W || 3500 lm || Warm White ||  2000 K || 25 || 24000 hours
|-
| SON 50W/220 I E27 CL CRP || E27 || 50 W || 3400 lm || Warm White ||  2000 K || 25 || 24000 hours
|-
|-
| SON 50W/220 I E27 CRP || E27 || 50 W || 3400 lm || Warm White || 2000 K || 25 || 24000 hours
| MASTER HPI Plus 250W/745 BU E40 CRP/SLV || E40 || 250 W || 18000 lm || Cool White || 4500 K || 69 || 20000 hours
|-
|-
| SON 70W/220 E27 CRP || E27 || 70 W || 5600 lm || Warm White || 2000 K || 25 || 24000 hours
| MASTER HPI Plus 250W/767 BU E40 CRP/SLV || E40 || 250 W || 18000 lm || Daylight || 6700 K || 69 || 20000 hours
|-
|-
| SON 70W/220 I E27 1CT || E27 || 70 W || 5600 lm || Warm White || 2000 K || 25 || 24000 hours
| MASTER HPI Plus 250W/745 BU-P E40 CRP/SLV || E40 || 250 W || 18000 lm || Cool White || 4500 K || 69 || 20000 hours
|-
|-
| SON 70W/220 I E27 CL CRP || E27 || 70 W || 6000 lm || Warm White || 2000 K || 25 || 24000 hours
| MASTER HPI Plus 250W/767 BU-P E40 CRP/SLV || E40 || 250 W || 18000 lm || Daylight || 6700 K || 69 || 20000 hours
|-
|-
| SON 100W/220 E40 SLV || E40 || 100 W || 8500 lm || Warm White || 2000 K || 25 || 28000 hours
| MASTER HPI Plus 400W/745 BU-P E40 CRP/SLV || E40 || 400 W || 32500 lm || Cool White || 4500 K || 69 || 20000 hours
|-
|-
| SON 150W/220 E40 SLV || E40 || 150 W || 14500 lm || Warm White || 2000 K || 25 || 28000 hours
| MASTER HPI Plus 400W/745 HOR E40 CRP || E40 || 400 W || 30000 lm || Cool White || 4500 K || 69 || 20000 hours
|-
|-
| SON 250W/220 E40 SLV || E40 || 250 W || 27000 lm || Warm White || 2000 K || 25 || 28000 hours
| MASTER HPI Plus 400W/745 BUS E40 CRP/SLV || E40 || 400 W || 30000 lm || Cool White || 4500 K || 69 || 20000 hours
|-
|-
| SON 400W/220 E40 SLV || E40 || 400 W || 48000 lm || Warm White || 2000 K || 25 || 28000 hours
| MASTER HPI Plus 400W/745 BUS-P E40 CRP || E40 || 400 W || 30000 lm || Cool White || 4500 K || 69 || 20000 hours
|-
|-
| SON 1000W/220 E40 CRP || E40 || 1000 W || 130000 lm || Warm White || 2000 K || 25 || 16000 hours
| MASTER HPI Plus 400W/767 BU E40 CRP/SLV || E40 || 400 W || 32500 lm || Daylight || 6700 K || 69 || 20000 hours
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Note: some lamps have an integrated internal starter and do not require an external ignitor, being designated with an I in the designation; CL means clear bulb;
Notes:  
* "S" designation indicates lamps with integrated internal starter that do not require an external ignitor;
* "P" means protected lamp, suitable for open air use;  
* "BU" means base up operation while "HOR" means horizontal operating position.


== Durability and Repair-ability ==
== Durability and Repair-ability ==
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! Features !! Flaws  
! Features !! Flaws  
|-
|-
| High light output in very compact package || Serious risk of glare
| High light output in very compact package || No lower wattage lamps available
|-
|-
| High efficiency and very long life || Not suited for main interior light
| High efficiency, long life, average colour rendering || Quite expensive lamps
|-
|-
| Mostly omni-directional light || Poor colour rendering with orange glow
| Mostly omni-directional light || Sensitive to operating position and unbalanced wearing
|-
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| Quick lamp start and restart || Requires bulky, heavy, complex lamp gear
| Reduced lamp glare, quick lamp start || Slow restart, requires bulky, heavy, complex lamp gear
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== Suitability ==  
== Suitability ==  
The best lamps in terms of useful lifetime, colour reproduction, light output, are major branded lamps. Chinese branded lamps are much worse in all performance and quality metrics with shorter useful life and efficiency as they do not use modern ignitors and gears. Coated lamps have less glare and more beam uniformity than clear ones but they are less efficient in fixtures that use reflectors.
HPI Plus lamps are the best choice since they do not require specific fixtures for operation, their ovoid outer bulb allowing simple operation and less glare with possible operation as free standing, hanging, lamps. HPI-T lamps are much more effective for flood lighting but they require specific fixtures and have higher surface temperature, making them more susceptible to damage when improperly handled. Chinese branded lamps are much worse in all performance and quality metrics with shorter useful life, worse colour reproduction and and efficiency as a proper, stable mix of hallides required huge research investment that was too costly for Chinese producers.


The best choice of wattage are the 70 and 100 and 150 watt lamps as lower wattages have quite a low light output and larger powered lamps are too powerful for most purposes. The above lamp wattages are also cheaper as they were highly popular. Electro-magnetic ballasts or conventional gears are plentiful and can be used interchangeably with all manufactured lamps for a specific wattage although some ignitors may not be optimal in some scenarios. Lower rated power output gears can be used, making the lamp operate dimly but higher powered ones damage the lamp due to over-stressing and is highly dangerous.
The best choice are, probably, the 250 watt lamps as larger powered lamps are too powerful for most purposes. This lamp wattage was also cheaper as they were highly popular. Electro-magnetic ballasts or conventional gears are plentiful and can be used interchangeably with all manufactured lamps for a specific wattage and ignitors' performance is less critical as on high pressure sodium lamps. Lower rated power output gears can be used, but it is not recommended as colour reproduction and lamp lifetime will be reduced while higher powered ones damage the lamp due to over-stressing and is highly dangerous.


Used lamp gears might work but old lamps are not as desirable. Rusted ballast may still operate but are a potential hazard while old, used lamps, may not have much useful life left and they may already exhibit some colour light emission issues. New old-stock lamps are the best choice, if available.
Used lamp gears might work but old lamps are never desirable as they degrade much quicker than mercury vapour and sodium lamps. Rusted ballast may still operate but are a potential hazard while old, used lamps, may not have much useful life left and they may already exhibit some colour light emission issues. New old-stock lamps are the best choice, if available.


== History ==
== History ==
The lamp technology was an improvement of previous lamps that were used in larger luminaries, the low pressure sodium types. Looking similar to fluorescent lamps, sodium lamps had a totally different operation. They output monochromatic lamps compared with a pleasant fluorescent white light but they were very well suited for traffic as this light was very little affected by fog and contrast was perfect on roads. Very poor colour reproduction was a very important limitation in market adoption, and it was noticed that increasing sodium pressure broadened light spectra contributing reds and greens to the light output. Many years there was no stable arc tube material that was able to withstand high temperature and aggressive sodium.  
The lamp technology was an improvement of previously developed mercury vapour lamps. The potential for fluorescent powders was mostly exhausted by early 70s which meant that research concentrated on releasing better lamps that produced light directly from the discharge tube. This research was also carried previously but results were modest, as stable compounds with good colour reproduction were found to be quite aggressive and lead to short service life. Sodium, Scandium, Indium, Thallium were attempted as main elements that can offer a balanced light output but they required a specific balance of temperature and pressure to achieve best results. One major limitation was that certain compounds were costly or difficult to manufacture or mix in specific amounts, which meant that suitable results could not be found for many decades. In the late 70s and early 80s most major manufactures were able to center on specific technologies that reached good enough results for general lighting, with predictable performance.


When a suitable ceramic arc tube was developed and manufactured the lamp's high performance was confirmed in applications. Early lamps were attempted to be released with no external additional gear but durability was very poor so ignitors were developed for this specific application. The wattage and voltage of sodium lamps was not compatible with mercury lamps so an operational compromise had to be used to allow operation with mercury vapour lamp gear. This was especially important many years ago as mercury lamp installations were dominant. There was also research that culminated in specialty, even higher pressure sodium lamps, that have improved colour reproduction and a pleasant whiter appearance but they were very costly, had a shorter life and efficiency. They were never popular due to fluorescent lamps being much cheaper and easier to use. These lamps can be easily noticed by seeing their rather thicker internal arc tubes or the higher colour temperatures in datasheets.
The market for large lamps was important as there was an interest in using more energy efficient lamps when the early 1970s oil crises brought new challenges. High pressure mercury vapour lamps were efficient but their light was not white while improvements in high pressure mercury vapour lamps were not satisfactory. While metal hallide lamps were more expensive than mercury vapour lamps, the energy savings that were around 25 to 50% meant that this technology was attractive enough considering much improved colour reproduction despite shorter lifetime. The ability to run on mercury vapour gear and the ability to retrofit these fixtures was critical to market success while the ability to run on high pressure sodium lamps ensured improvements on other installations. These are the most important factors that ensured market success as metal hallide lamps required careful installation, operation and restocking.


Later developments focused on releasing optimized ballasts and ignitors that followed slender and more efficient internal arc tubes. Efficiency was improved significantly, making 20 to 30 thousands our lifetimes a certainty, increasing servicing intervals, lowering early failures and making high pressure lamps a very reliable lighting system. Electronic gears were not popular due to high costs although they were entirely possible from a technological perspective and they offered simpler wiring along with higher system energy efficiency. Only ignitors made the switch to advanced electronics as they were products with frequent replacements. The last technological advancement was made by using Xenon and removing Mercury from the arc tube, improving lamp life and efficiency but requiring higher starting voltages and new ignitors. These lamps have a few degrees lower colour temperatures expressed in Kelvin.
Of course, metal hallide lamps were always less successful than fluorescent lamps, especially when larger fixtures, especially indoors, were not an issue. Fluorescent lamps were easy to stock, replace, had a longer useful life and they offered custom light reproduction with great prospects for energy efficiency improvements. Lower power rating metal hallides were developed and marketed but they required specific fixtures that were able to withstand the possibility of a blown old arc tube and the high heat output and complex operating gear, along with worse flicker than fluorescent lamps. All this, along with a large price justified by complex manufacturing quality control, meant that fluorescent lamps were always more popular in most commercial and all residential applications.


Overall, sodium high pressure lamps, as is the case of metal hallide lamps, differ very much in terms of performance, even for similar types. Using a datasheet is mandatory if the circuit diagram and lamp being used is not the one that was supplied with the fixture, making operation and servicing a higher skilled job than with previous mercury vapour lamps. Modularity was ensured by making whole fixtures easy to replace and restricting servicing, including cleaning, to offsite premises, avoiding electrocution and prolonged labour at height risks.
LED lamps affected the most this expensive lamp and gear technology, as it quickly surpassed it in ease of use, much longer useful lifetimes, better colour reproduction and versatility in both indoor and outdoor applications. This means that the market for metal hallide lamps was quickly diminishing even quicker than high pressure sodium vapour or even the older mercury vapour lamps, both surviving longer due to lower lamp replacement costs.


== Manufacturing specificities ==
== Manufacturing specificities ==
Most manufacturers have been releasing lamps for many decades. Lamps produced in the 70s and early 80s are probably not commonly found today. In the 90s and early 2000 Philips was manufacturing lamps in Holland and other countries, while in the last years they were doing the same thing in China. Quality was not severely affected as manufacturing quality was maintained and applications were demanding, used in wealthier as well as poorer countries. It should be noted that sodium vapour lamps were mass manufactured and considered mainstream products, meaning that quality and reliability had to be consistent.
Most manufacturers have been releasing lamps for many decades and constantly improved technology so that lamps had a stabler, predictable lifetime and slightly improved colour stability due to manufacturing progress. Lamps produced in the 70s and early 80s are probably not commonly found today. In the 90s and early 2000 Philips was manufacturing lamps in Holland and other countries, while in the last years they were doing the same thing in China. Quality was not severely affected as manufacturing quality was maintained and applications were demanding, used in wealthier countries. It should be noted that there are larger differences between compatible lamps released by Osram, General Electric or other major manufacturers as each of them settled on slightly different chemistry with different reliability and performance.


Products manufactured by Philips were similar to General Electric and Osram, with a quality and consistency much above some East-European manufacturers in terms of colour rendering, light output and life. However, Philips was manufacturing lamps with shorter lifetimes than typical Osram ones, as the datasheets and installations performance shows. These differences are maintained even nowadays. Philips lamps, however, were much more popular and are easier to find.  
Products manufactured by Philips were similar to General Electric and Osram, with a quality and consistency much above some East-European manufacturers in terms of colour rendering, light output and life. However, Philips was manufacturing lamps with shorter lifetimes and poorer colour reproduction than typical Osram ones, especially on standard metal hallide lamps, as Philips was focusing on cost and marketing. On the other side, Philips lamps were much more popular and are easier to find.


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