Difference between revisions of "Philips HPI Plus"

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Standard Metal Hallide Lamp for indoor and outdoor lighting with 250W and 400W (E40 base), clear tubular bulb (HPI-T) or coated bulb (HPI)
Standard Metal Hallide Lamp for indoor and outdoor lighting with 250W and 400W (E40 base), coated bulb


== Features ==
== Features ==
*Clear (tubular bulb for T lamp designation) or diffuse internal ovoid coated bulb
*Diffuse internal elliptical coated bulb
*Internal high pressure quartz discharge tube
*Internal high pressure quartz discharge tube
*E40 base  
*E40 base
*Requires matching mercury vapour or high pressure sodium ballast (Plus designation)
*Requires ignitors except on "S" designated 250W and 400W lamps
*Color rendering index Ra of 69
*Color rendering index Ra of 69
*Typical lifetime of 20.000 hours
*Typical lifetime of 20.000 hours
*Luminous efficacy of 72 to 85 lumens/watt (highest on HPI-T lamps)
*Luminous efficacy of 72 to 82 lumens/watt
*Cool white or daylight colour designation (4500 or 6700 K colour temperature)
*Cool white or daylight colour designation (4500 or 6700 K colour temperature)
*Horizontal operating position (risk of early failure when operating in other positions)
*Vertical or horizontal operating position


== Lamp control gear ==
== Lamp control gear ==
*Requires external gear and appropriate wiring:
*Requires external gear (similar to mercury vapour lamps) and appropriate wiring:
** Philips BHL or compatible reactive inductive ballast rated as the lamp, same as mercury lamp
** Philips BHL or compatible reactive inductive ballast with matching power rating
** Philips SI or compatible parallel ignitor for 5000 Volt pulses (except "S" designated lamps)
** Philips SI or compatible parallel ignitor for 5000 Volt pulses (except "S" designated lamps)
** May require power factor correction capacitor for balancing line load
** May require power factor correction capacitor for balancing line load
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[[Image:Philips HPL-N 250W.jpg|Philips SON 250W]]
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[[Image:Philips HPL-N 250W.jpg|Philips HPI Plus 250W]]
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== Best retro purpose ==
== Best retro purpose ==
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{| border=1 cellspacing=0 cellpadding=2
{| border=1 cellspacing=0 cellpadding=2
|- style="background:#efefef;"
|- style="background:#efefef;"
! Designation !! Base !! Lamp wattage !! Luminous flux !! Colour appearance !! Colour Temperature !! Colour Rendering Index (Ra8) !! Life (to 50% failures)  
! Designation !! Base !! Lamp wattage !! Luminous flux !! Colour appearance !! Colour Temperature !! Colour Rendering Index (Ra8) !! Life (to 50% failures)
|-
| HPI-T 1000W/643 E40 220V CRP || E40 || 1000 W || 85000 lm || Cool White ||  4500 K || 65 || 24000 hours
|-
| HPI-T 2000W/646 E40 220V CRP || E40 || 2000 W || 189000 lm || Cool White ||  6700 K || 65 || 24000 hours
|-
| MASTER HPI-T Plus 250W/645 E40 SLV || E40 || 250 W || 20500 lm || Cool White || 4500 K || 65 || 20000 hours
|-
| MASTER HPI-T Plus 400W/645 E40 SLV || E40 || 400 W || 35000 lm || Cool White || 4500 K || 65 || 20000 hours
|-
|-
| MASTER HPI Plus 250W/745 BU E40 CRP/SLV || E40 || 250 W || 18000 lm || Cool White || 4500 K || 69 || 20000 hours
| MASTER HPI Plus 250W/745 BU E40 CRP/SLV || E40 || 250 W || 18000 lm || Cool White || 4500 K || 69 || 20000 hours
|-
|-
| MASTER HPI Plus 250W/767 BU E40 CRP/SLV || E40 || 250 W || 18000 lm || Daylight || 4500 K || 69 || 20000 hours
| MASTER HPI Plus 250W/767 BU E40 CRP/SLV || E40 || 250 W || 18000 lm || Daylight || 6700 K || 69 || 20000 hours
|-
|-
| MASTER HPI Plus 250W/745 BU-P E40 CRP/SLV || E40 || 250 W || 18000 lm || Cool White || 4500 K || 69 || 20000 hours
| MASTER HPI Plus 250W/745 BU-P E40 CRP/SLV || E40 || 250 W || 18000 lm || Cool White || 4500 K || 69 || 20000 hours
|-
|-
| MASTER HPI Plus 250W/767 BU-P E40 CRP/SLV || E40 || 250 W || 18000 lm || Daylight || 4500 K || 69 || 20000 hours
| MASTER HPI Plus 250W/767 BU-P E40 CRP/SLV || E40 || 250 W || 18000 lm || Daylight || 6700 K || 69 || 20000 hours
|-
|-
| MASTER HPI Plus 400W/745 BU-P E40 CRP/SLV || E40 || 400 W || 32500 lm || Cool White || 4500 K || 69 || 20000 hours
| MASTER HPI Plus 400W/745 BU-P E40 CRP/SLV || E40 || 400 W || 32500 lm || Cool White || 4500 K || 69 || 20000 hours
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| MASTER HPI Plus 400W/745 HOR E40 CRP || E40 || 400 W || 30000 lm || Cool White || 4500 K || 69 || 20000 hours
| MASTER HPI Plus 400W/745 HOR E40 CRP || E40 || 400 W || 30000 lm || Cool White || 4500 K || 69 || 20000 hours
|-
|-
| MASTER HPI Plus 400W/745 BUS E40 CRP/SLV || E40 || 400 W || 14500 lm || Warm White || 4500 K || 69 || 20000 hours
| MASTER HPI Plus 400W/745 BUS E40 CRP/SLV || E40 || 400 W || 30000 lm || Cool White || 4500 K || 69 || 20000 hours
|-
|-
| MASTER HPI Plus 400W/745 BUS-P E40 CRP/SLV || E40 || 400 W || 14500 lm || Warm White || 4500 K || 69 || 20000 hours
| MASTER HPI Plus 400W/745 BUS-P E40 CRP || E40 || 400 W || 30000 lm || Cool White || 4500 K || 69 || 20000 hours
|-
|-
| MASTER HPI Plus 400W/767 BU E40 CRP/SLV || E40 || 400 W || 32500 lm || Daylight || 6700 K || 69 || 20000 hours
| MASTER HPI Plus 400W/767 BU E40 CRP/SLV || E40 || 400 W || 32500 lm || Daylight || 6700 K || 69 || 20000 hours
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Notes:  
Notes:  
-some lamps have an integrated internal starter and do not require an external ignitor, presented with the "S" designation;  
* "S" designation indicates lamps with integrated internal starter that do not require an external ignitor;
-"T" means clear tubular bulb while all other lamps are coated; "P" means protected lamp, suitable for open air use;  
* "P" means protected lamp, suitable for open air use;  
-BU means base up operation while HOR means horizontal operating position;
* "BU" means base up operation while "HOR" means horizontal operating position.
-MASTER designation should point at better performing lamps but it is useless in this lamp range.


== Durability and Repair-ability ==
== Durability and Repair-ability ==
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! Features !! Flaws  
! Features !! Flaws  
|-
|-
| High light output in very compact package || Serious risk of glare
| High light output in very compact package || No lower wattage lamps available
|-
|-
| High efficiency and very long life || Not suited for main interior light
| High efficiency, long life, average colour rendering || Quite expensive lamps
|-
|-
| Mostly omni-directional light || Poor colour rendering with orange glow
| Mostly omni-directional light || Sensitive to operating position and unbalanced wearing
|-
|-
| Quick lamp start and restart || Requires bulky, heavy, complex lamp gear
| Reduced lamp glare, quick lamp start || Slow restart, requires bulky, heavy, complex lamp gear
|}
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== Suitability ==  
== Suitability ==  
The best lamps in terms of useful lifetime, colour reproduction, light output, are major branded lamps. Chinese branded lamps are much worse in all performance and quality metrics with shorter useful life and efficiency as they do not use modern ignitors and gears. Coated lamps have less glare and more beam uniformity than clear ones but they are less efficient in fixtures that use reflectors.
HPI Plus lamps are the best choice since they do not require specific fixtures for operation, their ovoid outer bulb allowing simple operation and less glare with possible operation as free standing, hanging, lamps. HPI-T lamps are much more effective for flood lighting but they require specific fixtures and have higher surface temperature, making them more susceptible to damage when improperly handled. Chinese branded lamps are much worse in all performance and quality metrics with shorter useful life, worse colour reproduction and and efficiency as a proper, stable mix of hallides required huge research investment that was too costly for Chinese producers.


The best choice of wattage are the 70 and 100 and 150 watt lamps as lower wattages have quite a low light output and larger powered lamps are too powerful for most purposes. The above lamp wattages are also cheaper as they were highly popular. Electro-magnetic ballasts or conventional gears are plentiful and can be used interchangeably with all manufactured lamps for a specific wattage although some ignitors may not be optimal in some scenarios. Lower rated power output gears can be used, making the lamp operate dimly but higher powered ones damage the lamp due to over-stressing and is highly dangerous.
The best choice are, probably, the 250 watt lamps as larger powered lamps are too powerful for most purposes. This lamp wattage was also cheaper as they were highly popular. Electro-magnetic ballasts or conventional gears are plentiful and can be used interchangeably with all manufactured lamps for a specific wattage and ignitors' performance is less critical as on high pressure sodium lamps. Lower rated power output gears can be used, but it is not recommended as colour reproduction and lamp lifetime will be reduced while higher powered ones damage the lamp due to over-stressing and is highly dangerous.


Used lamp gears might work but old lamps are not as desirable. Rusted ballast may still operate but are a potential hazard while old, used lamps, may not have much useful life left and they may already exhibit some colour light emission issues. New old-stock lamps are the best choice, if available.
Used lamp gears might work but old lamps are never desirable as they degrade much quicker than mercury vapour and sodium lamps. Rusted ballast may still operate but are a potential hazard while old, used lamps, may not have much useful life left and they may already exhibit some colour light emission issues. New old-stock lamps are the best choice, if available.


== History ==
== History ==
The lamp technology was an improvement of previous lamps that were used in larger luminaries, the low pressure sodium types. Looking similar to fluorescent lamps, sodium lamps had a totally different operation. They output monochromatic lamps compared with a pleasant fluorescent white light but they were very well suited for traffic as this light was very little affected by fog and contrast was perfect on roads. Very poor colour reproduction was a very important limitation in market adoption, and it was noticed that increasing sodium pressure broadened light spectra contributing reds and greens to the light output. Many years there was no stable arc tube material that was able to withstand high temperature and aggressive sodium.  
The lamp technology was an improvement of previously developed mercury vapour lamps. The potential for fluorescent powders was mostly exhausted by early 70s which meant that research concentrated on releasing better lamps that produced light directly from the discharge tube. This research was also carried previously but results were modest, as stable compounds with good colour reproduction were found to be quite aggressive and lead to short service life. Sodium, Scandium, Indium, Thallium were attempted as main elements that can offer a balanced light output but they required a specific balance of temperature and pressure to achieve best results. One major limitation was that certain compounds were costly or difficult to manufacture or mix in specific amounts, which meant that suitable results could not be found for many decades. In the late 70s and early 80s most major manufactures were able to center on specific technologies that reached good enough results for general lighting, with predictable performance.


When a suitable ceramic arc tube was developed and manufactured the lamp's high performance was confirmed in applications. Early lamps were attempted to be released with no external additional gear but durability was very poor so ignitors were developed for this specific application. The wattage and voltage of sodium lamps was not compatible with mercury lamps so an operational compromise had to be used to allow operation with mercury vapour lamp gear. This was especially important many years ago as mercury lamp installations were dominant. There was also research that culminated in specialty, even higher pressure sodium lamps, that have improved colour reproduction and a pleasant whiter appearance but they were very costly, had a shorter life and efficiency. They were never popular due to fluorescent lamps being much cheaper and easier to use. These lamps can be easily noticed by seeing their rather thicker internal arc tubes or the higher colour temperatures in datasheets.
The market for large lamps was important as there was an interest in using more energy efficient lamps when the early 1970s oil crises brought new challenges. High pressure mercury vapour lamps were efficient but their light was not white while improvements in high pressure mercury vapour lamps were not satisfactory. While metal hallide lamps were more expensive than mercury vapour lamps, the energy savings that were around 25 to 50% meant that this technology was attractive enough considering much improved colour reproduction despite shorter lifetime. The ability to run on mercury vapour gear and the ability to retrofit these fixtures was critical to market success while the ability to run on high pressure sodium lamps ensured improvements on other installations. These are the most important factors that ensured market success as metal hallide lamps required careful installation, operation and restocking.


Later developments focused on releasing optimized ballasts and ignitors that followed slender and more efficient internal arc tubes. Efficiency was improved significantly, making 20 to 30 thousands our lifetimes a certainty, increasing servicing intervals, lowering early failures and making high pressure lamps a very reliable lighting system. Electronic gears were not popular due to high costs although they were entirely possible from a technological perspective and they offered simpler wiring along with higher system energy efficiency. Only ignitors made the switch to advanced electronics as they were products with frequent replacements. The last technological advancement was made by using Xenon and removing Mercury from the arc tube, improving lamp life and efficiency but requiring higher starting voltages and new ignitors. These lamps have a few degrees lower colour temperatures expressed in Kelvin.
Of course, metal hallide lamps were always less successful than fluorescent lamps, especially when larger fixtures, especially indoors, were not an issue. Fluorescent lamps were easy to stock, replace, had a longer useful life and they offered custom light reproduction with great prospects for energy efficiency improvements. Lower power rating metal hallides were developed and marketed but they required specific fixtures that were able to withstand the possibility of a blown old arc tube and the high heat output and complex operating gear, along with worse flicker than fluorescent lamps. All this, along with a large price justified by complex manufacturing quality control, meant that fluorescent lamps were always more popular in most commercial and all residential applications.


Overall, sodium high pressure lamps, as is the case of metal hallide lamps, differ very much in terms of performance, even for similar types. Using a datasheet is mandatory if the circuit diagram and lamp being used is not the one that was supplied with the fixture, making operation and servicing a higher skilled job than with previous mercury vapour lamps. Modularity was ensured by making whole fixtures easy to replace and restricting servicing, including cleaning, to offsite premises, avoiding electrocution and prolonged labour at height risks.
LED lamps affected the most this expensive lamp and gear technology, as it quickly surpassed it in ease of use, much longer useful lifetimes, better colour reproduction and versatility in both indoor and outdoor applications. This means that the market for metal hallide lamps was quickly diminishing even quicker than high pressure sodium vapour or even the older mercury vapour lamps, both surviving longer due to lower lamp replacement costs.


== Manufacturing specificities ==
== Manufacturing specificities ==
Most manufacturers have been releasing lamps for many decades. Lamps produced in the 70s and early 80s are probably not commonly found today. In the 90s and early 2000 Philips was manufacturing lamps in Holland and other countries, while in the last years they were doing the same thing in China. Quality was not severely affected as manufacturing quality was maintained and applications were demanding, used in wealthier as well as poorer countries. It should be noted that sodium vapour lamps were mass manufactured and considered mainstream products, meaning that quality and reliability had to be consistent.
Most manufacturers have been releasing lamps for many decades and constantly improved technology so that lamps had a stabler, predictable lifetime and slightly improved colour stability due to manufacturing progress. Lamps produced in the 70s and early 80s are probably not commonly found today. In the 90s and early 2000 Philips was manufacturing lamps in Holland and other countries, while in the last years they were doing the same thing in China. Quality was not severely affected as manufacturing quality was maintained and applications were demanding, used in wealthier countries. It should be noted that there are larger differences between compatible lamps released by Osram, General Electric or other major manufacturers as each of them settled on slightly different chemistry with different reliability and performance.


Products manufactured by Philips were similar to General Electric and Osram, with a quality and consistency much above some East-European manufacturers in terms of colour rendering, light output and life. However, Philips was manufacturing lamps with shorter lifetimes than typical Osram ones, as the datasheets and installations performance shows. These differences are maintained even nowadays. Philips lamps, however, were much more popular and are easier to find.  
Products manufactured by Philips were similar to General Electric and Osram, with a quality and consistency much above some East-European manufacturers in terms of colour rendering, light output and life. However, Philips was manufacturing lamps with shorter lifetimes and poorer colour reproduction than typical Osram ones, especially on standard metal hallide lamps, as Philips was focusing on cost and marketing. On the other side, Philips lamps were much more popular and are easier to find.


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