Difference between revisions of "Philips HPI Plus"

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== History ==
== History ==
The lamp technology was an improvement of previous lamps that were used in larger luminaries, the low pressure sodium types. Looking similar to fluorescent lamps, sodium lamps had a totally different operation. They output monochromatic lamps compared with a pleasant fluorescent white light but they were very well suited for traffic as this light was very little affected by fog and contrast was perfect on roads. Very poor colour reproduction was a very important limitation in market adoption, and it was noticed that increasing sodium pressure broadened light spectra contributing reds and greens to the light output. Many years there was no stable arc tube material that was able to withstand high temperature and aggressive sodium.  
The lamp technology was an improvement of previously developed mercury vapour lamps. The potential for fluorescent powders was mostly exhausted by early 70s which meant that research concentrated on releasing better lamps that produced light directly from the discharge tube. This research was also carried previously but results were modest, as stable compounds with good colour reproduction were found to be quite aggressive and lead to short service life. Sodium, Scandium, Indium, Thallium were attempted as main elements that can offer a balanced light output but they required a specific balance of temperature and pressure to achieve best results. One major limitation was that certain compounds were costly or difficult to manufacture or mix in specific amounts, which meant that suitable results could not be found for many decades. In the late 70s and early 80s most major manufactures were able to center on specific technologies that reached good enough results for general lighting, with predictable performance.


When a suitable ceramic arc tube was developed and manufactured the lamp's high performance was confirmed in applications. Early lamps were attempted to be released with no external additional gear but durability was very poor so ignitors were developed for this specific application. The wattage and voltage of sodium lamps was not compatible with mercury lamps so an operational compromise had to be used to allow operation with mercury vapour lamp gear. This was especially important many years ago as mercury lamp installations were dominant. There was also research that culminated in specialty, even higher pressure sodium lamps, that have improved colour reproduction and a pleasant whiter appearance but they were very costly, had a shorter life and efficiency. They were never popular due to fluorescent lamps being much cheaper and easier to use. These lamps can be easily noticed by seeing their rather thicker internal arc tubes or the higher colour temperatures in datasheets.
The market for large lamps was important as there was an interest in using more energy efficient lamps when the early 1970s oil crises brought new challenges. High pressure mercury vapour lamps were efficient but their light was not white while improvements in high pressure mercury vapour lamps were not satisfactory. While metal hallide lamps were more expensive than mercury vapour lamps, the energy savings that were around 25 to 50% meant that this technology was attractive enough considering much improved colour reproduction despite shorter lifetime. The ability to run on mercury vapour gear and the ability to retrofit these fixtures was critical to market success while the ability to run on high pressure sodium lamps ensured improvements on other installations. These are the most important factors that ensured market success as metal hallide lamps required careful installation, operation and restocking.


Later developments focused on releasing optimized ballasts and ignitors that followed slender and more efficient internal arc tubes. Efficiency was improved significantly, making 20 to 30 thousands our lifetimes a certainty, increasing servicing intervals, lowering early failures and making high pressure lamps a very reliable lighting system. Electronic gears were not popular due to high costs although they were entirely possible from a technological perspective and they offered simpler wiring along with higher system energy efficiency. Only ignitors made the switch to advanced electronics as they were products with frequent replacements. The last technological advancement was made by using Xenon and removing Mercury from the arc tube, improving lamp life and efficiency but requiring higher starting voltages and new ignitors. These lamps have a few degrees lower colour temperatures expressed in Kelvin.
Of course, metal hallide lamps were always less successful than fluorescent lamps, especially when larger fixtures, especially indoors, were not an issue. Fluorescent lamps were easy to stock, replace, had a longer useful life and they offered custom light reproduction with great prospects for energy efficiency improvements. Lower power rating metal hallides were developed and marketed but they required specific fixtures that were able to withstand the possibility of a blown old arc tube and the high heat output and complex operating gear, along with worse flicker than fluorescent lamps. All this, along with a large price justified by complex manufacturing quality control, meant that fluorescent lamps were always more popular in most commercial and all residential applications.


Overall, sodium high pressure lamps, as is the case of metal hallide lamps, differ very much in terms of performance, even for similar types. Using a datasheet is mandatory if the circuit diagram and lamp being used is not the one that was supplied with the fixture, making operation and servicing a higher skilled job than with previous mercury vapour lamps. Modularity was ensured by making whole fixtures easy to replace and restricting servicing, including cleaning, to offsite premises, avoiding electrocution and prolonged labour at height risks.
LED lamps affected the most this expensive lamp and gear technology, as it quickly surpassed it in ease of use, much longer useful lifetimes, better colour reproduction and versatility in both indoor and outdoor applications. This means that the market for metal hallide lamps was quickly diminishing even quicker than high pressure sodium vapour or even the older mercury vapour lamps, both surviving longer due to lower lamp replacement costs.


== Manufacturing specificities ==
== Manufacturing specificities ==

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