Difference between revisions of "Philips Master TL-D 90 Graphica"

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Philips Master TL-D 90 Graphica (view source)

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== Best retro purpose ==
== Best retro purpose ==
Metal Hallide lamps are still widely used on commercial, industrial and architectural lighting but in these applications LED lamps are quickly replacing them due to much better performance, lower energy consumption and easy servicing. Light appearance is coll white or daylight, depending on lamp model, with good colour reproduction and low ultraviolet emission. The lamp can be used indoors as well as outdoors, when intense lighting is required as most surrounding look quite pleasing being light with new lamps.
Exterior lighting is a good application as most gardens and outside areas are well showcased. The lamp themselves do release some heat meaning that closed fixtures are not well suited if not specifically built for this purpose. Care should be taken when using these metal-hallide lamps as they are sensitive to the operating position especially when inside enclosed fixtures. Improper heating of lamp can destroy it prematurely and present a safety hazard so special precaution should be exercised. While lamp warm up time is low, with the lamp achieving high output quite quickly, they are slow to restart, 10 minutes pauses not being uncommon.
While both high pressure mercury vapour and high pressure sodium gear and fixtures can be used, the lamp works closer to designed parameters when used with inductive ballasts for mercury vapour lamps and a suitable ignitor added on the circuit as required. Compact, boxy symmetric and asymmetric fixtures were popularly. Clear lamps are well suited to high efficiency reflector fixtures while coated lamps work better in open luminaries or classic mercury vapour fixtures.
With adequate care and good ventilation, HPI metal hallides can be used vertically, in a freestanding position as mercury vapour lamps but lifetime will be reduced. HPI-T lamps are much more sensitive to operating position. Lamps age differently and this means that a series of lamps may exhibit different colour intensity and light intensity depending on wear and group replacement should be considered to maintain uniformity. Just as well, lamps should be replaced as soon as light and colour uniformity is affected, as old lamps present a higher risk of catastrophic failure.


== Understanding manufacturer data ==  
== Understanding manufacturer data ==  
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== Durability and Repair-ability ==
== Durability and Repair-ability ==
Generally, sodium vapour lamps were very durable and most modern products were released with even longer typical lifetimes. This is mainly due to the fact that the main market of street lighting pressured producers to cot servicing costs which means that reliability improvements were mandatory. Unfortunately, due to the way that almost all lamps are designed, they age in a different way compared with other light sources. Sodium slowly permeates the ceramic arc tube meaning that the lamp voltage raises as the lamp ages, making it harder to remain in stable operation after startup. This creates the well known on-and-off lamp cycles that repeats every couple of minutes, accelerating as the lamps is close to demise. Eventually, the lamp does not start but this happens after a long cycling and gear stress that might span over months or even a whole year.
Compared with modern LED lamps, sodium lamps compare favourably but they have a much poorer light output and require careful wiring. In most cases operational cost is lower as less powerful LED luminaries can be used since all useful light is directed downwards compared with the inefficient fixtures used on most sodium vapour lamps. Ballast and ignitors can survive tens of years if properly protected against direct rain or snow exposure. A complex circuitry means that lamp servicing is difficult and there are major risks due to improper wiring on servicing as large voltages may be present. 70, 100 and 150 watt lamps are very well built and they were highly popular. Ignitors can be potentially repaired but the lack of schematics means that they can be repaired only by experienced persons and are, thus, mostly discarded when not working.


== Greatest features & flaws ==
== Greatest features & flaws ==
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== Review ==
== Review ==
These metal hallide lamps are better suited for outdoor lighting due to their high power rating and good colour reproduction. Long service lifetime is also another major feature of these HPI-T lamps. Large wattage fixtures were very popular especially for flood lighting with boxy, asymmetric or symmetric lighting patterns. The most popular power ratings were 250 and 400 Watts. The lamp itself fares well in terms of light output but the point light source nature of the lamp relegates it to accent or directional rather than general lighting.
Exterior lighting is a good application as most gardens and outside areas are well showcased. The lamps themselves do release some heat meaning that closed fixtures are not well suited if not specifically built for this purpose. Care should be taken when using these metal-hallide lamps as they are sensitive to the operating position especially when inside enclosed fixtures. Compact, boxy symmetric and asymmetric fixtures were popular. Improper heating of lamp can destroy it prematurely and present a safety hazard so special precaution should be exercised. Even if lamp warm up time is low, achieving high output quite quickly, they are slow to restart, 10 minutes pauses not being uncommon.


== Operation ==  
== Operation ==  
These lamps are somewhat better suited for frequent switching but starting is still a major stress. They need less than two minutes to reach maximum light output and less than that to restart after being turned off. The light colour and output changes from start-up to normal operation from white to orange. White light at startup and then greenish light midway to warm-up suggests mercury is also used on the lamp. This slightly improves colour rendering but affects slightly reduces lamp life while the ones that do no change colour are either new or do not use mercury at all have a yellower light appearance. Lamps without mercury are more difficult to start but they have longer lifetimes and slightly higher efficiency.
The lamp requires a conventional or electro-magnetic gear of the same power output as the lamp, connected in series with a lamp and an ignitor that must be connected as is required in the circuit. Connecting the lamp directly to mains damages it instantly as there is no current limitation. Improper connection of the ignitor is also dangerous and proper care must be exerted during installation and servicing. A power factor capacitor that has a specific value might be used to correct the power factor and current requirements on the circuit. The lamp itself is not influenced by the presence or absence of this capacitor. When used sparingly in homes or some premises where not a lot of these lamps are located, power factor correction is not important but large industrial or commercial clients were required to maintain a specific power factor due to electricity distribution contracting.


== Suitability ==  
== Suitability ==  
HPI-T lamps are much more effective for flood lighting but they require specific fixtures and have higher surface temperature, making them more susceptible to damage when improperly handled. Chinese branded lamps are much worse in all performance and quality metrics with shorter useful life, worse colour reproduction and and efficiency as a proper, stable mix of hallides required huge research investment that was too costly for Chinese producers. The difference between HPI-T and HPI-T Plus is mostly attributed to the ability of using either a high pressure sodium or mercury vapour lamp gear with minimal impact on service life and light output.
The best choice is, probably, the 250 watt lamps as larger powered lamps are too powerful for most purposes. This product was also cheaper as they were highly popular. Electro-magnetic ballasts or conventional gears are plentiful and can be used interchangeably with all manufactured lamps for a specific wattage and ignitors' performance is less critical as on high pressure sodium lamps. Lower rated power output gears can be used, but it is not recommended as colour reproduction and lamp lifetime will be reduced while higher powered ones damage the lamp due to over-stressing and is highly dangerous.
Used lamp gears might work but old lamps are never desirable as they degrade much quicker than mercury vapour and sodium lamps. Rusted ballast may still operate but are a potential hazard while old, used lamps, may not have much useful life left and they may already exhibit some colour light emission issues. New old-stock lamps are the best choice, if available.


== History ==
== History ==
The lamp technology was an improvement of previously developed mercury vapour lamps. The potential for fluorescent powders was mostly exhausted by early 70s which meant that research concentrated on releasing better lamps that produced light directly from the discharge tube. This research was also carried previously but results were modest, as stable compounds with good colour reproduction were found to be quite aggressive and lead to short service life. Sodium, Scandium, Indium, Thallium were attempted as main elements that can offer a balanced light output but they required a specific balance of temperature and pressure to achieve best results. One major limitation was that certain compounds were costly or difficult to manufacture or mix in specific amounts, which meant that suitable results could not be found for many decades. In the late 70s and early 80s most major manufactures were able to center on specific technologies that reached good enough results for general lighting, with predictable performance.
The market for large lamps was important as there was an interest in using more energy efficient lamps when the early 1970s oil crises brought new challenges. High pressure mercury vapour lamps were efficient but their light was not white while improvements in high pressure mercury vapour lamps were not satisfactory. While metal hallide lamps were more expensive than mercury vapour lamps, the energy savings that were around 25 to 50% meant that this technology was attractive enough considering much improved colour reproduction despite shorter lifetime. The ability to run on mercury vapour gear and the ability to retrofit these fixtures was critical to market success while the ability to run on high pressure sodium lamps ensured improvements on other installations. These are the most important factors that ensured market success as metal hallide lamps required careful installation, operation and restocking.
Of course, metal hallide lamps were always less successful than fluorescent lamps, especially when larger fixtures, especially indoors, were not an issue. Fluorescent lamps were easy to stock, replace, had a longer useful life and they offered custom light reproduction with great prospects for energy efficiency improvements. Lower power rating metal hallides were developed and marketed but they required specific fixtures that were able to withstand the possibility of a blown old arc tube and the high heat output and complex operating gear, along with worse flicker than fluorescent lamps. All this, along with a large price justified by complex manufacturing quality control, meant that fluorescent lamps were always more popular in most commercial and all residential applications.
LED lamps affected the most this expensive lamp and gear technology, as it quickly surpassed it in ease of use, much longer useful lifetimes, better colour reproduction and versatility in both indoor and outdoor applications. This means that the market for metal hallide lamps was quickly diminishing even quicker than high pressure sodium vapour or even the older mercury vapour lamps, both surviving longer due to lower lamp replacement costs.


== Manufacturing specificities ==
== Manufacturing specificities ==
Most manufacturers have been releasing lamps for many decades and constantly improved technology so that lamps had a stabler, predictable lifetime and slightly improved colour stability due to manufacturing progress. Lamps produced in the 70s and early 80s are probably not commonly found today. In the 90s and early 2000 Philips was manufacturing lamps in Holland and other countries, while in the last years they were doing the same thing in China. Quality was not severely affected as manufacturing quality was maintained and applications were demanding, used in wealthier countries. It should be noted that there are larger differences between compatible lamps released by Osram, General Electric or other major manufacturers as each of them settled on slightly different chemistry with different reliability and performance.
Products manufactured by Philips were similar to General Electric and Osram, with a quality and consistency much above some East-European manufacturers in terms of colour rendering, light output and life. However, Philips was manufacturing lamps with longer lifetimes but poorer colour reproduction than some Osram ones, especially on standard metal hallide lamps. Philips lamps were also much more popular and are easier to find.


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